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Essential Touch-Points On Belt Press

By Linda Harris An effective sludge-management can be achieved by the use of appropriate technology. The process is made possible by inten...

By Linda Harris


An effective sludge-management can be achieved by the use of appropriate technology. The process is made possible by intensive use of belt press systems which embraces the use of dewatering techniques via integrated processes. They principally entail squeezing out the water harbored by the waste material to be discharged. The systems are majorly applicable in production-based industrial settings like chemical firms, sewerage treatment systems, and food processing entities.

The systems normally use force in undertaking an effective separation. The entire process is carried out in continuous phases which entails a pre-treatment, gravity wastewater, wedge pressuring and the final dewatering stage. The system operates in a recurring approach in order to ensure that the effluent discharged is thoroughly treated. It is also a statutory requirement for the industrial settings to undertake the process continuously.

The systems are manufactured by stainless steel metal frames and high-grade plastics. Their shafts are the only metallic components made from carbon steel which is coated with solid polymer. Other components include the thickener, flocculent dosing pump, and sludge station. The posterior section comprises a compressor and a conveyance outlet for the dewatered sludge.

Its structural design consists of a system of rollers which are fitted on the steel frames. It also has two endless belts which are connected firmly to form continuous ducts. The flushing units and sludge feeder are rightly located to enhance the inflow of wastewater into the system. In addition, the distributor ducts and filter cake removal components are also provided when purchasing the machine for effective removal of the treated effluent.

This system has movable components which are prone to tearing processes. This is well alleviated by designing the facility with the right materials to prevent such adverse processes and increase their service life. Other parts are ever into contact with the wastewater and thus susceptible to corrosion if not thoroughly maintained and cleaned regularly. They are thus coated with a hardened coat to boost their resistance to corrosion.

The systems channels lots of benefits to the industrial settings that have the excessive release of liquid waste materials. This increases the dewatering efficiency due to their continuous and geometrical rolls that are used in their design. They are also effective in energy consumption. The central shaft also utilizes low mounts of polymer material. They are also resistant to corrosion. This makes them last longer as well as improving their reliability.

Nevertheless, the press system is provided with drives, speed and tension control system. They are essential since they offer a room for automation in the sludge treatment systems. The automation features are also enhanced by the application of air pressure protection and electric sensors. The aspect of automating the system increases its resistance to corrosive agents. It also ensures that the systems are in line with the latest technologies.

Therefore, the efficiency of the dewatering systems is enhanced by the modest structuring design that is used. They are highly applied in a number of industrial processes to cleanly manage the wastewater that is discharged from such entities.




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