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Useful Information Regarding Foam Cutting Wires

By Dennis Davis Different kinds of foams find use in various applications. These products are used in different industries for different a...

By Dennis Davis


Different kinds of foams find use in various applications. These products are used in different industries for different applications such as insulation and protection of delicate components. However, in order to use the various foams well, it is important to reduce large blocks into suitable sizes that can be used. This is where foam cutting wire comes in because it is used to accurately cut blocks of foam to desirable sizes and shapes. This is worth knowing about Foam Cutting Wires.

At the moment, there are several different types of wires used to cut foams. One of the most commonly used wires is the NiChrome Wire (NiCr). This product can be used with a wide variety of cutters in the market. Many people prefer this NiChrome wires because they present several benefits when used properly.

Just like all other types of wires, NiChrome is heated using resistance heating whereby an electric current is passed through it. The heating makes the wire to develop electrical resistance to the current which results in formation of heat. The quantity of heat in the wire can reach very high levels, which enables it to cut through all types of foam. The source of electricity used can be supplied by a generator, mains electricity, or solar panels.

Chances of corrosion and oxidation occurring at such very high temperatures are quite high. Most materials which are corroded or oxidized during the cutting process usually normally become less effective. As a result, such wires cannot be utilized for long before their quality deteriorates leading to poor results. On the contrary, NiChrome wires are specially designed to last for longer under high temperatures without being oxidized or getting corroded. It is this quality that shows its superiority over other types of wires.

There are many aspects that should be considered when purchasing these commodities. Apart from high resistance towards being oxidized and corroded, one must also put in mind the amount of time taken by the commodity before reaching maximum temperatures. Several minutes are needed by some commodities before reaching maximum temperature. This means that one must be patient for the entire duration as the commodity heats.

On the other hand, there are some products that need a very short time to heat to the maximum temperature. Within a few second, the product will have attained the maximum temperature. Similarly, some products are capable of attaining higher temperatures compared to others. Some wires simply melt when they are heated beyond a given temperature.

Another consideration that one should consider is the tensile strength of the product. Upon reaching a given temperature, some products lose a significant amount of their tensile strength and can easily break. Such products may not be suitable for use to cut foams that are very thick. Energy requirement is also an important consideration because a product that one buys should require less energy to reach maximum temperature.

There are several manufacturers of these wires in the market today. Different products are sold at different prices, but they also offer different features. As such, one should pay attention to the features that the product offers and the price at which it is sold. Finding a good mix of features and cost is the best.




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